Pulse Jet Dust Collector is a high-efficiency air filtration device widely used in pneumatic conveying systems to capture and remove dust generated during conveying. It cleans the dust on the filter bag by periodically injecting compressed air to ensure continuous and efficient dust removal. The pulse dust collector can not only significantly improve the working environment and reduce dust pollution, but also protect subsequent process equipment from dust damage. It is an indispensable environmental protection device in modern industrial production.
The working principle of the pulse dust collector is based on its unique structural design and dust cleaning mechanism:
Filter bag filtration: After the dust-containing gas enters the dust collector, when it passes through the filter bag, the dust is trapped on the surface of the filter bag, while the clean gas is discharged through the filter bag.
Pulse cleaning: When a certain amount of dust accumulates on the surface of the filter bag, the control system will trigger the pulse valve to release high-pressure compressed air in a short period of time, forming a short and strong airflow to impact the filter bag, causing the dust attached to it to fall off and fall. into the dust hopper below.
Automatic control: The pulse injection time and frequency are adjusted by PLC or other automatic control systems according to actual operating conditions to ensure the best dust cleaning effect and energy-saving operation.
Air flow guide: In order to improve the filtration efficiency and evenly distribute the air flow, the dust collector is usually equipped with a guide plate or flow equalizing device to guide the reasonable flow of dust-containing gas and avoid local overload.
When the dust-containing gas enters the pulse dust collector, the dust is effectively captured, the cleaned gas is discharged, and the dust is collected for processing or recycling.
Air outlet system | Including fan and fan equipped motor |
Injection system | Main air pipe, blow pipe, pulse valve, controller |
Cabinet | Including bag room, pre-dust room, clean air room, porous plate, filter bag, filter bag frame, and access door. The cabinet is designed to withstand a pressure of about 5000PA |
The air intake ash discharge part has two forms: one is the standard ash hopper type and the other is the open flange type. |
Efficient dust removal: Using advanced filter bag technology and pulse dust cleaning method, it can achieve a dust removal efficiency of more than 99%.
Low energy consumption: Optimized air flow design and intelligent control system reduce unnecessary energy consumption and improve energy utilization.
Long-life filter bag: Made of high-quality filter material, which extends the service life of the filter bag and reduces maintenance costs.
Strong adaptability: It can handle various types of dust and is not affected by dust humidity and viscosity. It is especially suitable for high-concentration dust environments.
Automatic control: Equipped with PLC control system, it realizes automatic operation and remote monitoring, improving management convenience and reliability.
Compact design: The modular structure makes it easy to install and expand, saving space and facilitating maintenance.
Good environmental performance: Strictly control emission standards, reduce the emission of atmospheric pollutants, and comply with environmental protection regulations.
Pulse dust collectors are widely used in all aspects of pneumatic conveying systems, especially where efficient dust removal is required.
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