Case Introduction
Yinchi designed a customized pneumatic conveying system for Jinpeng Cement, which significantly improved the efficiency of powder conveying and reduced dust leakage and environmental pollution. The system uses advanced Roots blowers and optimized pipeline layout to ensure smooth transmission of materials and reduce production costs.Customer background
Jinpeng Cement Co., Ltd., located in Xinxiang City, Henan Province, is a medium-sized cement manufacturer with an annual output of 1.2 million tons of cement. The company faced multiple production pain points in traditional material handling processes.Customer Pain Point Analysis
- Traditional manual loading and unloading is inefficient
- Cement loading and unloading requires a lot of manpower
- Manual operation can easily cause material waste
- Serious dust pollution during loading and unloading
- Technical problems in the conveyor system
- Frequent blockage of transportation pipelines
- Uneven material conveying
- Large material loss during transportation
- Production environment and safety hazards
- Dust pollution poses occupational health risks to workers
- Manual operation poses safety risks
- It is difficult to achieve closed management of the production environmen
Leading Pneumatic Conveying Solutions
We have customized a dilute phase pneumatic conveying solution for Jinpeng Cement, which mainly includes:
Core Device Configuration
Roots blower: Provides stable airflow
Special feeder: precise control of material transportation
Closed conveying piping system Technical Features
Using dilute phase pneumatic conveying mode
Delivery pressure: 0.3-0.5MPa
Conveying distance: up to 200 meters
Conveying capacity: 15-20 tons per hour Transformation Implementation Effect
By leading the transformation of pneumatic conveying technology, Jinpeng Cement Plant has achieved significant improvements: - Improved production efficiency
- Loading and unloading efficiency increased by 60%
- Labor costs reduced by 50%
- Material loss reduced by 75%
- Environmental improvement
- Dust pollution significantly reduced Sealed production environment
- Occupational health risks for workers have dropped significantly
- System stability
- Solving the problem of blockage in transportation pipelines
- Material transport is more uniform
- Equipment operation noise reduction
Customer Testimonials
Mr. Li, chief engineer of Jinpeng Cement, said: "Yinchi's pneumatic conveying solution not only improves our production efficiency, but more importantly, improves the working environment. This is a truly future-oriented intelligent upgrade solution!"Technical Highlights
- Dilute phase pneumatic conveying technology
- Roots blower precise control
- Closed conveyor system
- Intelligent material management
Summarize
Through innovative pneumatic conveying technology, we have built a set of efficient, environmentally friendly, and intelligent material conveying solutions for Jinpeng Cement, which not only solves the pain points of traditional conveying, but also empowers the sustainable development of the company.